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6 Common Issues with Caterpillar C15 ACERT Cylinder Heads

Over time we’ve noticed similar questions related to common issues with Caterpillar C15 ACERT cylinder heads. In this post we’re covering those symptoms, why it’s happening, and what solutions we have for you!

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Camshaft Failure Causes

Is It Camshaft Lobe Wear Or Damage? We all know how important camshafts are to the function of your diesel engine, and when they fail it can spell big trouble. Whether you have a flat tappet or a roller camshaft, you’re at risk for one of the most common causes of camshaft issues: lobe wear or damage.

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Caterpillar C15 Engine Rebuild Kit (3067460)

Diagnosing Your Caterpillar C15 Engine Issues

Having problems with your Caterpillar C15? A new engine rebuild kit from Highway and Heavy Parts may be just what you need!

Why the Engine Rebuild Kit Is Critical in Your Caterpillar C15

Your Caterpillar C15’s power and reliability start with the core parts deep inside the engine, where compression, cooling, and lubrication all come together. Over time, those internal components – pistons, liners, rings, and bearings – wear down and slowly lose their ability to seal, cool, and support the engine the way they should. Once that happens, you’ll start to see blow-by, oil consumption, fuel dilution, rising temperatures, and a noticeable drop in performance.

The longer those issues are ignored, the faster they snowball into bigger problems like scored liners, damaged pistons, or even a complete engine failure. That’s why a complete engine rebuild kit is so critical for a C15. Replacing everything at once restores the engine’s foundation, brings compression back to spec, and stops small issues from turning into expensive downtime.

Common Signs Your Caterpillar C15 Needs a New Engine Rebuild Kit

Not sure if it’s time for a rebuild? Look for these warning signs:

  • Loss of Power Under Load: Struggling to maintain speed, especially uphill or when loaded.
  • Poor Fuel Economy: Steady drop in MPG as ring sealing deteriorates.
  • Excessive Oil Consumption: Burning several quarts between oil changes indicates worn rings or seals.
  • Low Oil Pressure: Consistently below spec readings at idle or cruise suggest bearing clearance issues.
  • Blue or Gray Smoke: Oil passing into the combustion chamber, visible in the exhaust plume.
  • Unusual Engine Noise: Knocking or tapping from the lower end or valve train.

Waiting too long allows minor wear to cascade into major failures, but acting now can save thousands in repair costs.

Caterpillar C15 Engine Rebuild Kit (3067460): Built To Perform

We proudly carry the Caterpillar C15 Engine Rebuild Kit (3067460), a complete top‑end kit engineered to meet or exceed OE specifications.

What Sets This Rebuild Kit Apart:

  • Complete Cylinder Kits: 6 kits with pistons, liners, rings, retainers & seals – everything needed for uniform renewal.
  • Full Gasket & Seal Coverage: Upper gasket set, oil pan gasket, and all required seals for a leak‑free assembly.
  • Bearing Kits & Thrust Washers: Main and rod bearings plus thrust washers to restore proper crankshaft alignment.
  • Head Bolt & Thermostat Kits: New head bolts and thermostats are included to ensure correct torque retention and cooling system integrity.
  • Zero Core Charges & 2‑Year Unlimited Mileage Warranty: No hidden fees and total peace of mind from Highway and Heavy Parts.

Designed by top OEM and aftermarket specialists, this engine rebuild kit delivers consistent quality and reliability.

Installation Tips for Your Caterpillar C15 Engine Rebuild Kit

A successful rebuild depends on meticulous preparation and assembly. Follow these steps:

  1. Clean & Inspect the Block: Remove all old gasket material, carbon deposits, and debris. Check cylinder bores for taper and out‑of‑round; hone or line‑bore as needed.
  2. Measure & Select Components: Verify bearing clearances and confirm piston‑to‑liner tolerances. Ensure correct ring gap per Caterpillar specs.
  3. Install Cylinder Kits & Bearings: Fit liners squarely, torque head bolts in the proper sequence, and pre‑lubricate bearings with assembly lube.
  4. Replace Gaskets & Seals: Use the kit’s new gasket set – never reuse old seals. Pay special attention to the oil pan and head gasket surfaces.
  5. Torque All Fasteners: Adhere strictly to Detroit Diesel torque values and angles. Improper torque is one of the leading causes of leaks and cylinder distortion.
  6. Initial Break‑In Procedure: After assembly, run the engine at idle for 5 minutes to build oil pressure, then follow the manufacturer’s break‑in RPM schedule – gradually increasing load over the first 50 miles.

Proper execution of each step ensures optimal compression, oil control, and long‑term durability.

Order Your Caterpillar C15 Engine Rebuild Kit Today

Guaranteed for fit and function, HHP parts combine superior quality with unbeatable value, backed by our ASE‑certified technicians and a 2‑year unlimited mileage warranty. Minimize downtime and maximize engine life—order your Caterpillar C15 Engine Rebuild Kit (3067460) now!

Call 844‑304‑7688 or visit highwayandheavyparts.com to place your order today.

From diagnosis through delivery, we’re Highway and Heavy Parts.

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Caterpillar C15 Acert Oil Pump Problems, Troubleshooting and Replacement

Diagnosing Caterpillar C15 Acert Oil Pump Problems. Check This Out!

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CAT C15 Acert Engine Rebuild Kit, Problems that require Rebuild Kit, In frame, Out of Frame

Caterpillar C15 Acert Engine Problems? HHP Can Help!

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C15 Acert Diesel Cylinder Head Problems, Caterpillar Diesel Engine, C15, C-15 Maintenance, Repair

C15 Acert Cylinder Head Problems? HHP Can Help!

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Fuel Injector Cup Failure Explained: Prevention, Problems, And Hold-Down Bolts

Problems with injector cups is a common issue on the Caterpillar 3406E.
We know how frustrating it can be, especially if it happens soon after an injector replacement.

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Main Causes of Poor Fuel Injector Performance in a Caterpillar C15 ACERT Engine

The Cat C15 ACERT engine is the pinnacle of diesel engine technology. That being said, even Caterpillar engines will come to a time where it needs to be serviced. Problems such as poor performance and excessive fuel consumption are just some of the common signs that your fuel injectors are not working within specs.

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Why Is My Caterpillar C15 ACERT Turbocharger Failing? Symptoms And When To Replace

Although they have similar names, the Cat C15 and Cat C15 ACERT diesel engines are miles apart in terms of technology. A Caterpillar C15 ACERT engine is the newest of the bunch and designed with an advanced twin-turbocharger system.

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CAT C15 Acert Diesel Rebuild Kits, Diesel Rebuild Kit Caterpillar

Why You Should Buy Your Caterpillar C15 Acert Engine Rebuild Kit From HHP!

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Caterpillar C15 Acert Inframe Rebuild Kit Review, Highway and Heavy Parts: Product Spotlight

Caterpillar C15 Acert Inframe Rebuild Kit Review. Take A Look!

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Caterpillar 3406E, C15, C15 Acert Cylinder Block Spacer Plate

Caterpillar 3406E, C15, C15 Acert Cylinder Block Spacer Plate From HHP

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Find genuine and aftermarket Caterpillar C15 ACERT engine parts for heavy-duty trucks, construction equipment, and industrial applications at Highway and Heavy Parts. Our comprehensive inventory includes cylinder heads, turbochargers, fuel injectors, pistons, and complete engine rebuild kits designed for reliable performance in demanding conditions. Whether you need replacement parts for preventive maintenance or major engine rebuilds, we stock high-quality components that meet or exceed Caterpillar specifications.

The Caterpillar C15 ACERT engine powered Class 8 trucks, excavators, dozers, and generator sets across transportation and construction industries from 2003 to 2009. Our parts are compatible with all C15 ACERT model variations and come with manufacturer warranties for genuine parts and quality guarantees for aftermarket alternatives. Professional mechanics, fleet managers, and equipment operators trust Highway and Heavy Parts for genuine Caterpillar quality and competitively priced aftermarket solutions.

Complete C15 ACERT Parts Inventory

What C15 ACERT parts are available at Highway and Heavy Parts?

Our extensive C15 ACERT inventory includes cylinder heads, engine blocks, turbochargers, fuel system components, cooling system parts, and complete engine rebuild kits. We carry both genuine Caterpillar parts and certified aftermarket alternatives from trusted manufacturers. Popular items include fuel injector sleeves, cylinder head gaskets, turbocharger assemblies, oil pumps, water pumps, and camshafts specifically designed for the C15 ACERT platform.

How do I identify the correct C15 ACERT engine parts?

C15 ACERT parts are identified using Caterpillar part numbers and engine serial numbers located on the engine block. The C15 ACERT was produced from 2003–2009 with specific part variations by model year and application. Our technical team can help verify compatibility using your engine serial number, ensuring you receive the exact components needed for your specific C15 ACERT configuration.

What equipment and applications use C15 ACERT engines?

C15 ACERT engines power Peterbilt, Kenworth, Freightliner, International, and other heavy-duty truck manufacturers, as well as Caterpillar construction equipment, including 330C and 336D excavators, 966G wheel loaders, and various industrial generator sets. These engines were designed for highway trucking, construction, mining, and stationary power generation applications requiring reliable diesel performance.

Why Choose Highway and Heavy Parts for C15 ACERT Components

  • Genuine Caterpillar and Quality Aftermarket Options
    We stock both genuine Caterpillar C15 ACERT parts and high-quality aftermarket alternatives. Our aftermarket parts are manufactured to OEM specifications, offering excellent value without compromising performance or reliability. All genuine parts come with Caterpillar warranties, while our aftermarket components include quality guarantees.
  • Expert Technical Support and Compatibility Assistance
    Our experienced technical team understands C15 ACERT engine specifications, common failure points, and engine rebuild requirements. Whether you’re performing routine maintenance, addressing specific engine problems, or planning a complete engine rebuild, we provide the expertise and parts needed for successful repairs.
  • Fast Shipping and Professional Service
    Highway and Heavy Parts maintains an extensive C15 ACERT inventory for quick order fulfillment. We understand downtime costs in commercial applications and work to get your equipment back in service quickly with reliable parts and professional customer service.

C15 ACERT Engine Specifications and Service Information

The Caterpillar C15 ACERT (Advanced Combustion Emission Reduction Technology) engine featured a displacement of 15.2 liters, producing between 425 to 550 horsepower depending on application and model year. Key service intervals include oil changes every 15,000 to 25,000 miles, fuel filter replacement, and turbocharger maintenance. Common service items available in our inventory include oil filters, fuel filters, air filters, belts, hoses, and gaskets specific to C15 ACERT requirements.

Understanding proper maintenance schedules and using quality replacement parts extends C15 ACERT engine life and maintains optimal performance. Our parts inventory supports both scheduled maintenance and unexpected repairs, helping keep your C15 ACERT-powered equipment operating efficiently.

Browse our complete selection of Caterpillar C15 ACERT engine parts, or contact our technical team for specific part identification and compatibility assistance. Highway and Heavy Parts – your trusted source for heavy-duty diesel engine components.