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Black Series Lab – Episode 1: Why Your Cylinder Liners Are Never Actually Round

Most diesel technicians assume a brand-new cylinder liner comes out of the box perfectly round and ready to install.

However, advanced dimensional analysis shows that even new production liners contain small amounts of geometric variation throughout the liner surface.

While these variations are often microscopic, they can still influence:

  • ring sealing,
  • oil control,
  • blow-by behavior,
  • and long-term rebuild reliability under operating conditions.

That is exactly what Highway and Heavy Parts explores in Black Series Lab– Episode 1. In this episode, we examine:

  • cylinder liner roundness,
  • dimensional stability,
  • storage conditions,
  • advanced measurement technology,
  • and why standard inspection methods may not always reveal the full picture during a diesel engine rebuild.

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Graphite vs. MLS: What’s the Difference in Gasket Materials?

When it comes to gaskets, the material can make all the difference. Most current gaskets are made of a combination of metal and a composite material like graphite or asbestos, although asbestos has been losing popularity due to safety concerns (HHP only sells asbestos-free gaskets!). In recent years, though, a newer type of gasket has been developed to meet the increased demands modern engines place on them. These multi-layer steel (MLS) gaskets, while not standard on all engine models yet, have been growing in popularity, due in part to their better handling of increased temperatures. But they come with their own set of issues that aren’t shared by graphite gaskets.

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Turbocharger Failure: Lack of Lubrication/Contaminated Oil

Your turbocharger spins at incredibly high speeds in your engine, making it all the more susceptible to damage and failure than many other components. It needs a thin layer of oil constantly to prevent premature wear and keep it spinning properly. It can spell major trouble for your diesel engine turbo if proper oil levels aren’t maintained, or if contaminants find their way into your oil supply. If you’re experiencing turbo problems, you might notice a drop in engine power, a high pitched noise coming from the engine, or black smoke coming from your exhaust. If you noticed any of these symptoms, check out your turbo for and signs of damage or wear.

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