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Detroit Diesel Series 60 14L Turbocharger: Symptoms, Failure Causes, and When to Replace

The turbocharger on a Detroit Diesel Series 60 14L engine does more than add power.

It controls airflow, and airflow controls combustion.

When the turbo isn’t performing correctly, the entire engine starts to fall out of balance.

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Caterpillar C15, C15 ACERT, 3406E Cylinder Head Bolts: Why They Matter More Than You Think

Cylinder head bolts don’t usually get the attention.

But on a Caterpillar C15, C15 ACERT, or 3406E, they play a critical role in engine performance and reliability.

They’re not just fasteners.

They are what keep combustion sealed.

Continue reading Caterpillar C15, C15 ACERT, 3406E Cylinder Head Bolts: Why They Matter More Than You Think
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Caterpillar C15 and 3406E Oil Pump: Symptoms, Failure Causes, and When to Replace

Low oil pressure isn’t something you ignore on a diesel engine.

On a Caterpillar C15 or 3406E, it’s often a warning sign that something deeper is going wrong inside the engine.

And in many cases, the issue starts with the oil pump.

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What Happens When a Diesel Engine Sits Too Long? (Fuel, DEF, and Internal Damage Explained)

Diesel engines are built to run – not sit.

At Highway and Heavy Parts, we regularly work with engines that come out of storage with unexpected performance issues. In many cases, the root cause isn’t a failed part: it’s what happened while the engine wasn’t running.

Whether it’s a backup truck, seasonal equipment, or a unit waiting on work, extended downtime can quietly create problems that don’t show up until the engine is put back into service.

And in many cases, those problems get misdiagnosed.

From fuel degradation to DEF crystallization and internal wear, here’s exactly what happens when a diesel engine sits too long – and what to look for before putting it back to work.

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The Real Benefits of Remanufactured Diesel Engine Parts

Remanufactured diesel engine parts offer a practical alternative to new OEM components. To understand their value, you first need to understand what “remanufactured” really means.

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What Does It Cost to Replace a Diesel Fuel Injector in 2026?

If your diesel engine is running rough, smoking, or losing power, a failing fuel injector could be the cause.

One of the first questions most people ask is: How much does it cost to replace a diesel fuel injector?

The answer depends on your engine, injector type, and how far the issue has progressed. Some injector problems are caught early. Others turn into much larger repairs.

Let’s break down what actually impacts the cost – and what you can expect in 2026.

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10 Common Causes of Excessive Oil Consumption in Diesel Engines

Diesel engines are built for durability – but excessive oil consumption is one issue that can quickly turn into a costly repair.

If you’re constantly adding oil, noticing blue smoke, or seeing a drop in performance, there’s usually an underlying mechanical reason.

In this guide, we’ll break down the 10 most common causes of excessive oil consumption in diesel engines, what each one means, and what to check before it turns into a major failure.

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Cummins ISX Fuel Injector Problems: Symptoms, Causes, and Replacement Guide

If your Cummins ISX is hard starting, losing power, or producing excessive smoke, failing fuel injectors could be the cause.

Injector issues don’t usually show up all at once.

They start small, but if ignored, they can quickly turn into major engine problems.

Understanding the symptoms – and addressing them early – can save you time, money, and downtime.

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Why Stop-and-Go Driving Is Hard on a Diesel Engine

Stop-and-go driving is one of the hardest operating conditions for a diesel engine.

A diesel engine is designed to run under load, reach stable operating temperature, and maintain consistent combustion conditions. In stop-and-go traffic, that rarely happens.

Instead, the engine repeatedly moves through:

  • Idle time
  • Short acceleration events
  • Low-speed operation
  • Heat buildup
  • Frequent temperature changes

Over time, this can increase wear, reduce efficiency, and shorten the life of critical components

Continue reading Why Stop-and-Go Driving Is Hard on a Diesel Engine
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Caterpillar C15 and 3406E Oil Cooler: How It Works, Failure Symptoms, and Why It Matters

The oil cooler on a Caterpillar C15 or 3406E does more than regulate temperature.

It protects:

  • Oil Viscosity
  • Bearing Life
  • Internal Engine Clearances

If the oil cooler fails, it doesn’t just affect oil temperature.

It affects the entire engine.

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How to Replace a Camshaft on a Caterpillar C15 (Step-by-Step Guide)

The camshaft plays a critical role in how your engine runs.

On a Caterpillar C15 diesel engine, even minor camshaft wear can affect:

  • Valve timing
  • Fuel delivery performance
  • Overall engine efficiency

👉 If the camshaft fails, it can lead to serious internal engine damage.

A Caterpillar C15 camshaft replacement is not a small job. It requires proper timing, precision, and a clear understanding of the engine’s setup.

Camshaft reconditioning process

Signs of a Bad Camshaft

Before a Caterpillar C15 camshaft replacement, it’s important to confirm the failure.

Before jumping into a full replacement, it’s important to confirm the camshaft is actually the issue.

👉 If you’re not sure yet, this guide breaks down the symptoms and failure causes in detail:
Caterpillar C15, 3406E Camshaft Guide

Common symptoms include:

  • Loss Of Power Under Load
  • Rough Idle Or Engine Stalling
  • Excessive Engine Noise (Knocking Or Ticking)
  • Reduced Fuel Economy
  • Hard Starting Or No Start Condition

Even small wear can affect performance.

👉 As little as .001″ wear can change valve timing by several degrees, impacting how the engine runs.


What Causes Camshaft Failure on a C15

Camshaft failure is rarely random.

Most failures are caused by:

  • Poor Lubrication (Oil Issues)
  • Contaminated Engine Oil
  • Worn Rollers Or Lifters
  • Improper Installation From Previous Repairs

👉 Before installing a new camshaft, always identify the root cause to prevent repeat failure.


How to Replace a Caterpillar C15 Camshaft

This is a high-level process. Exact procedures may vary depending on your engine configuration.


1. Preparation

  • Disconnect batteries
  • Drain engine oil
  • Remove valve covers
  • Inspect visible valvetrain components

2. Set Engine to Top Dead Center (TDC)

Rotate the engine and lock it at Top Dead Center (TDC).

  • Use a timing pin to secure the flywheel
  • This ensures proper timing during reassembly

👉 This step is critical – incorrect timing can cause engine damage.


3. Remove Front Timing Components

  • Remove the front timing cover (“peanut cover”)
  • Gain access to the cam gear

4. Remove the Cam Gear

  • Use a proper gear puller or removal tool
  • Carefully remove the cam gear without damaging surrounding components

5. Remove Rocker Assemblies

  • Remove rocker arms and shaft assemblies
  • Keep components organized for reinstallation

6. Remove the Camshaft

  • Carefully slide the camshaft out
  • Avoid damaging cam bearings during removal

👉 This is where many installs go wrong – any scoring or damage can lead to premature failure.


7. Inspect and Replace Bearings

  • Always install new camshaft bearings
  • Inspect for wear, scoring, or oiling issues

8. Install the New Camshaft

  • Lubricate bearings and camshaft thoroughly
  • Carefully slide the new camshaft into place

9. Reinstall Components and Set Timing

  • Reinstall cam gear
  • Align timing marks correctly (typically 12 o’clock alignment)
  • Install retainer plate and torque bolts properly

👉 Camshaft bolt torque: ~180 ft-lbs (verify per spec)


10. Final Assembly

  • Reinstall rocker assemblies
  • Set valve lash to specification
  • Reinstall timing cover and remaining components

Important Installation Tips

When replacing a camshaft on a C15, pay attention to:

  • Always Verify Fitment Using ESN
  • Replace Bearings and Related Components
  • Keep All Components Clean
  • Follow Torque Specifications Exactly
  • Double-Check Timing Alignment

👉 One mistake here can lead to complete engine failure.


Why Camshaft Installs Fail (And How to Prevent It)

Most repeat failures are caused by:

  • Reusing worn components
  • Improper timing alignment
  • Skipping bearing replacement
  • Not addressing oil system issues

👉 A camshaft replacement is not just a part swap – it’s a system repair.


At Highway and Heavy Parts, we help you identify the problem and get the right parts the first time.

Call 844-304-7688 or visit highwayandheavyparts.com to place your order today.

From diagnosis through delivery, we’re Highway and Heavy Parts.

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7 Common Detroit Diesel Series 60 Problems

Do you have a Series 60 engine from Detroit? For the most part, it probably runs great for you. This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many operators.

Continue reading 7 Common Detroit Diesel Series 60 Problems